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The group of Best Practice articles were
based on the in-depth analysis of more than 2,000 industrial compressed
air systems. The focus is on topics that are responsible for many
common mistakes.There are several ways you can use this
information:
- Correct mistakes that are
causing you to waste thousands of dollars in maintenance and
energy costs, each year of operation.
- Eliminate problems that interfere
with a consistent supply of pressure and CFM output, as required by
your facility.
- Answer questions and provide facts
for due diligence when adding a compressor or beginning an
improvement project
The reports are easy to read, with
illustrations and charts that will help you get the most from your
compressed air system. You can use these proven techniques to reduce
compressor energy and maintenance costs.
Scroll down this page or use the buttons
to find a topic of interest.
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Bonus Report: Order
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will send you a Photo Essay on Condensation Drain Mistakes.
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Compressor Selection
Best Practice: What Type of Industrial Air
Compressor Should I Use?
(16 pages) |
This report covers the important criteria
for selecting the right compressor for your application. The article
compares the reciprocating, rotary screw and centrifugal compressors.
Other topics include energy efficiency, lubricated or non lubricated
air, water cooled or air cooled and maintenance considerations.
Click here
<Order Now> to get this
article for $23.00 US with no charge for delivery.
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Air Piping
Best Practice: Compressed Air Piping
(9 pages) |
You can use this article to understand
and then locate piping mistakes in your system. This information
covers the different materials that can be used for air piping, and
piping rules for different types of compressors. There are also
details, including a case study, on how to avoid simple mistakes that
waste energy on an annual basis. Click here
<Order Now> to get this
article for $23.00 US with no charge for delivery. |
Receiver Tanks Best Practice: The Art of Using Storage
Effectively
(13 pages) |
This report corrects the
misconceptions associated with the storage vessels commonly
known as receiver tanks. The details include the benefits
and the limitations of receiver tanks as well as the formula for
effectively sizing storage. There are also tips and
examples on how to avoid mistakes with piping connections and
control regulators.
Click here
<Order Now> to get this
article for $23.00 US with no charge for delivery. |
Air Pumps Best Practice: Air Operated Diaphragm Pumps
(5 pages) |
This article covers the advantages of the Air
Operated Diaphragm Pump, and compares it to the electric
diaphragm pump. It also exposes the enormous energy cost of an
uncontrolled Air Operated Diaphragm Pump, and introduces a new
product that solves this problem.
Click here
<Order Now>
to get this article for $23.00 US with no
charge for delivery. |
Cabinet Cooling
Best Practice: Control Cabinet Cooling
(9 pages) |
This report discusses how cooling
electrical control cabinets is a common misapplication of compressed
air. It also gives details on several options that are more energy
efficient methods of cooling electrical control cabinets.
Click here
<Order Now> to get this
article for $23.00 US with no charge for delivery. |
Dust Collectors
Best Practice: Applying and Sizing Dust
Collectors
(5 pages) |
The effectiveness of a dust collector is
dependent upon receiving a consistent, repeatable pressure for the
pulsing operation. This article reveals the common mistakes that wastes
energy, and reduce the performance of a dust collector. The discussion
covers faulty timer settings, inadequate nearby storage, air supply
lines that are too small, regulator problems and pulse detectors.
Click here
<Order Now> to get this
article for $23.00 US with no charge for delivery. |
Demand Side
Control Best Practice: Design and Implement a Demand Side
Control System
(9 pages) |
Demand control systems can be a great way to reduce energy
costs, but they can easily be misapplied and fall short of the
savings projection. This report uses examples to explain the
relationship between flow controllers, regulators, receiver
tanks and the support piping system.
Click here
<Order Now>
to get this article for $23.00 US with no charge for delivery. |
Removing Condensation
Best Practice: Automatic Condensate Drains
(7 pages) |
This article can be used as a
guide for selecting the best type of drain for your application.
It covers the advantages and shortcomings of the float drains,
timer drains and level activated drains. You will also find
helpful installation tips for all types of condensation drains.
Click here
<Order Now>
to get this article for $23.00 US with no charge for delivery. |
Lubricating Air Tools
Best Practice: Compressed Air Line Lubricators
(6 pages) |
The 5 types of air line
lubricators are covered in this report, including a handy
comparison chart. You will also find tips for proper
installation, and details for selecting the right air velocity
for each application. Click here
<Order Now>
to get this article for $23.00 US with no charge for delivery.
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Variable Speed Drive
Best Practice: Selecting a Variable Speed Drive Rotary
Compressor
(6 pages) |
The advent of the variable speed
drive has given the rotary screw compressor owner a great tool
for optimizing energy cost. However, this option deserves
careful study, because it will not work in all situations. You
should read this report before buying a variable speed drive, to
avoid misapplication and disappointing results.
Click here
<Order Now>
to get this article for $23.00 US with no charge for delivery. |
Quick Connects
Best Practice: Applying Air Hose and Quick Connects for Optimum
Performance
(5 pages) |
Selecting quick connects on the
basis of low price is a common strategy, but almost always will
result in higher energy costs. This article gives you the
details on how to avoid quick connects that will habitually
waste your compressed air, every year.
Click here
<Order Now>
to get this article for $23.00 US with no charge for delivery. |
High Pressure Booster Compressors
Best Practice: PET Plants Using Boosters for High Pressure Air
(4 pages) |
A plastic blow molding operation
will often use booster compressors to produce their high
pressure compressed air (500 to 600 psi). This report gives you
details about how this option delivers better economy and energy
efficiency. Click here
<Order Now>
to get this article for $23.00 US with no charge for delivery.
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Soot Blowing
Best Practice: Guidelines for Boiler Soot Blowing
(8 pages) |
Electric generating plants use
steam or air to clean the boilers. This report compares the
energy efficiency of these options, and discusses the use of
blowers for this service. Click here
<Order Now>
to get this article for $23.00 US with no charge for delivery. |
How Dry Is Your Air
Best Practice: Measuring Pressure Dewpoint in a Compressed Air
System
(8 pages) |
Air systems are designed to dry
air to a certain dewpoint, which is known by those that planned
the system. However, after buying the equipment to dry the air,
few people monitor the dewpoint. If a certain dewpoint is
critical, then monitoring the dewpoint is equally important.
This report gives you the pros and cons of the various types of
dewpoint monitors on the market, so you can select the one that
is right for your system. Click here
<Order Now>
to get this article for $23.00 US with no charge for delivery. |
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